December 2001 | Labour |
Materials |
|
Parts |
|||
Purchase of EB 141 1821 on 4 December
2001 |
$19,000.00 |
||
Weber 40 DCOE
carbs
(2 pcs) |
1,125.00 |
||
Contracted Services |
|||
Transport
from Ayer, MA to Randall Fehr in Seattle, WA for $1900, of which $1400
was refunded by carrier to offset repair of damage to roof during
delivery |
$500.00 |
||
Total |
$19,000.00 |
||
Cumulative to Date | $20,625.00 |
January 2002 | Labour |
Materials |
|
Labour |
|||
Receive car (sans
engine & trans) from transporter; inspect & photograph; remove
all body parts/trim/glass/carpet/electrical; remove remaining
mechanical components in engine bay; degrease & wash where necessary |
30.5 |
||
Total |
30.5 |
||
Cumulative to Date | 30.5
hrs |
$20,625.00 |
February/March 2002 | Labour |
Materials |
|
Labour |
|||
Strip paint and
primers |
33.0 |
||
Roof damage repairs |
4.0 |
||
Total |
34.0 |
||
Cumulative to Date | 64.5
hrs |
$20,625.00 |
April/May 2002 | Labour |
Materials |
|
Labour |
|||
Strip paint and
primers |
10.0 |
||
Body structural
repair and reinforcement |
36.0 |
||
Body gel coat
(cosmetic) repair |
13.5 |
||
Scrub wheelarches,
etc. |
2.0 |
||
Disassemble and
sort steel body parts for cadmium plating; repair door latches,
strikers and seized hing pin |
12.0 |
||
Strip and clean engine |
3.75 |
||
Contracted Services |
|||
Steel body parts
bright cadmium plating |
$190.00 |
||
Flat bed transport
body to shop |
50.00 |
||
Parts |
|||
Fiberglass cloth,
10 oz. (0.5 yd) |
$4.00 |
||
Fiberglass chopped
strand mat, 1.5 oz. (1.0 yd) |
3.00 |
||
Fiberglass surface
veil, 10 mil (4.0 yd) |
8.00 |
||
MEKP catalyst (1.0
oz) |
2.00 |
||
Polyester resin (0.5 gal) |
18.00 |
||
FW85a | Oil cooler, 7 row
£56.74 |
102.13 |
|
4 FWE high compression pistons |
780.00 |
||
4 FWE cylinder liners |
532.00 |
||
Rod bearing std |
165.00 |
||
Mains std |
179.00 |
||
Jackshaft bearing |
37.00 |
||
Thrust washer |
35.00 |
||
Jackshaft gear race |
176.00 |
||
Total |
77.25 |
2281.13 |
|
Cumulative to Date | 141.75
hrs |
$22,906.13 |
June/July
2002 |
Labour |
Materials |
|
Labour |
|||
Body gel coat
(cosmetic) repairs |
11.5 |
||
Gel coat reapair
inside roof |
7.5 |
||
Body structural repair and reinforcement, oil cooler scoop, footwell modification | 24.5 |
||
Remove suspensions |
3.0 |
||
Misc body fitting,
repairs |
2.5 |
||
Sand, fill and prepare body for primer |
160.0 |
||
Parts |
|||
Bobbin, door hinge mounting, stainless
steel (8) |
$150.00 |
||
Fasteners, misc |
4.00 |
||
Epoxy resin & hardener |
12.00 |
||
Glass roving/knit mat |
2.00 |
||
MEKP catalyst |
0.50 |
||
Polyester resin |
4.50 |
||
Filler, 01171 Platinum |
194.03 |
||
Sandpaper |
197.25 |
||
Activator, GLA 929-29 (2 pt) |
93.39 |
||
Catalyst, poly filler, S/H 9520 |
8.85 |
||
Duraglass (1 qt) |
17.04 |
||
Glaze, F/E 416 |
29.16 |
||
Polyester filler, S/H 3508 (1.8
qt) |
106.58 |
||
Primer filler, GLA 285-22 (1.0
gal) |
209.76 |
||
Total |
209.0 |
$1029.06 |
|
Cumulative to Date | 350.75
hrs |
$23,935.19 |
Aug/Sept/Oct 2002 | Labour |
Materials |
|
Labour |
|||
Strip paint and
glue from cabin
and boot, extract rusted screws, store parts |
11.0 |
||
Final
preparation/masking for primer; apply primer to body; pre
doors/hood/decklid/hinge pillar corners for primer; sand exterior
surfaces of doors and decklid 220g |
20.6 |
||
Sand primer on
body panels 220-320g; sand jambs 220g; spot filler work; prep body for
final priming; final priming of body; continue sanding/prep of
doors/hood/decklid for final priming; prep/prime misc body panels |
36.0 |
||
Sand primer 800g;
continue wet-sanding primer on body 800g; filler work & sanding in
engine bay; apply DP90 primer to engine bay; spot spray filler in
areas; sanding & spot-filling in engine bay; apply and sand filler
in trunk; prime filler spots on body interior; sand spray filler in
engine bay; sand interior & trunk areas |
40.6 |
||
Fabricate gussets
for front lower control arm mounts; weld in; clean welds |
6.4 |
||
Clean interior and
exterior of vehicle in preparation for paint; mask for paint; clean
prep area; contouring of decklid; sand & fill primer in reverse
body curves; pre body & panels for paint |
16.9 |
||
Prepare
vehicle/booth for paint application; apply color/clear; apply primer to
decklid; setup & apply paint to misc body panels |
15.2 |
||
Sand decklid; sand
clearcoat 1000-1500g; buff vehicle body & misc panels |
26.4 |
||
Mask body to apply
DP90 primer to engine bay; spray cowl and blend clear; sand cowl; mask
body to prime interior surfaces; apply primer to interior; sand, prep,
and texture interior; mix color; sand primer on dash; paint dash;
remove masking from vehicle; move doors outside; hand upside down; buff
cowl; misc touchups to dash/interior & underneath wheelwells |
35.9 |
||
Parts |
|||
Refinishing materials |
$1,762.50 |
||
Total |
209.0 |
$1,762.50 | |
Cumulative to Date | 559.75 hrs | $25,697.69 |
Oct/Nov/Dec 2002 | Labour |
Materials |
|
Labour |
|||
Disassemble and
inspect suspension/drive components, research parts, clean and inspect
door window crome parts, install boot lid & latch, polish and
install windshield, clean and install turn/brake/tail lamps, clean and
blast misc components |
25.0 |
||
Parts |
|||
Seal and locking strip, windsheild and
rear window |
$100.00 |
||
Texture paint, cabin interior |
$14.00 |
||
Total |
25.0 |
$114.00 |
|
Cumulative to Date | 584.75 hrs | $25,811.69 |
January to May 2003 | Labour |
Materials |
|
Labour |
|||
Parts
research/inspection/storage; install doors, install bonnet & latch,
paint instrument panel |
11.0 |
||
Parts |
|||
BT031 |
Boot rubber (3 m)
£7.77 |
$13.99 |
|
BT033 |
Rubber,
window
frame to door (2 m) £11.06 |
19.91 |
|
BT034 |
Ruber lip seal,
window frame to
lift out window (2.75 m) £18.23 |
32.81 |
|
BT044 |
Perspex for lift
out window (2
pcs) £40.20 |
72.36 |
|
BT086 |
Spare wheel strap
£7.75 |
13.95 |
|
BT108 |
Battery box
£40.88 |
25.11 |
|
B35 |
Pedal rubber (2
pcs) £7.18 |
12.92 |
|
B57 |
Rear brake disc (2
pcs)
£200.10 |
360.18 |
|
B80 |
Handbrake
compression spring (2
pcs) £4.36 |
7.85 |
|
C23 |
Heater vent flap
£15.70 |
28.26 |
|
C28 |
120 deg 1/2"
connector (heater
hose to head) £5.05 |
9.09 |
|
RT04a |
Dowty seal
£0.95 |
1.71 |
|
RT05 |
Diff to casing
gasket £1.91 |
3.44 |
|
RT07a |
Dowty seal
£0.89 |
1.60 |
|
RT10 |
Bearing for
inboard drive shaft
- 1/4 shaft (2 pcs) £66.38 |
119.48 |
|
RT11 |
'O' ring seal (2
pcs) £1.30 |
2.34 |
|
RT12 |
Inboard drive
shaft - 1/4 shaft
- uprated (2 pcs) £369.50 |
665.10 |
|
RT17a |
Crown wheel &
pinion set
4.875 £243.23 |
437.81 |
|
RT20 |
Fixed length drive
shaft
£201.04 |
361.87 |
|
RT21 |
U/J rebuild kit (4
pcs)
£50.00 |
90.00 |
|
RT22b |
Outer drive shaft
splined hub
(right) £315.16 |
567.29 |
|
RT26 |
Bearing, hub (4
pcs)
£135.80 |
244.44 |
|
RT28 |
Nylos seal, small
(4 pcs)
£36.60 |
65.88 |
|
RT30 |
Bearing, diff
crown wheel (2
pcs) £76.16 |
137.09 |
|
RT31 |
Bearing, pinion
front
£91.46 |
164.63 |
|
RT33 |
Pinion seal
£5.21 |
9.38 |
|
RT38 |
Front sliding
sleeve/yoke
£21.87 |
39.37 |
|
RRS07 |
Limited slip
differential,
viscous £465.75 |
838.35 |
|
EL02 |
Wiring loom,
cotton cover, RHD
£172.81 |
311.06 |
|
EL15 |
Side lamps (2 pcs)
£35.36 |
63.65 |
|
EL21 |
Number plate lamps
(2 pcs)
£35.36 |
63.65 |
|
EL38 |
Wiper blades,
stainless (2 pcs)
£16.14 |
29.05 |
|
EL46 |
Grommet set
£7.82 |
14.08 |
|
EL86 |
Indicator warning
light (green)
£3.58 |
6.44 |
|
FS13 |
Damper unit, Spax
adjustable
spring height and rate, S1 (pair) £183.66 |
330.59 |
|
FS25 |
Nylos seal (2 pcs)
£7.74 |
13.93 |
|
FS38 |
Front spring -
Series 1 (pair)
£78.30 |
140.94 |
|
RS28 |
Hub nut, eared RH
(2 pcs)
£38.82 |
69.88 |
|
RS29 |
Hub nut, eared LH
(2 pcs)
£38.82 |
69.88 |
|
F07 |
Hose clip 2 1/4"
(2 pcs)
£8.06 |
14.51 |
|
F08 |
Filler neck 2 1/4"
with thread
ring £21.88 |
39.38 |
|
F13 |
Filler neck
grommet (2 pcs)
£8.79 |
15.82 |
|
RRS04a |
Cradle for rose
joint (pair)
£41.40 |
74.52 |
|
RRS05 |
Rose joint - rear
wishbone,
including locknut spacers and dustcover (2 pcs) £122.06 |
219.71 |
|
RRS02a |
Adjustable lower
spring abutment
2 1/4" (2 pcs) £70.00 |
126.00 |
|
RRS09 |
Alloy top abutment
cap for 2
1/4" rear springs (2 pair) £89.54 |
161.17 |
|
Duty, imported
parts |
181.19 |
||
Bond, imported
parts |
22.50 |
||
Air freight, imported parts |
300.00 |
||
Total |
11.0 |
$6,614.16 |
|
Cumulative to Date | 595.75 hrs | $32,425.85 |
August 2003 | Labour |
Materials |
|
Parts |
|||
BT043 |
Lift out window frame
£136.10 |
$244.98 |
|
BT074a |
Rear screen perspex £73.47 |
132.25 |
|
RT24 |
Spacer rear hub (2 pcs)
£22.38 |
40.28 |
|
RT25 |
Taper collar rear hub (2 pcs)
£55.32 |
99.58 |
|
EL10a |
Headlamp rim NOS (2 pcs) £33.90 |
61.02 |
|
EL36 |
Fuse box NOS £12.99 |
23.38 |
|
FS08a |
Front wishbones S1 braced (pair)
£269.10 |
484.38 |
|
F10 |
Filler cap, Monza type
£44.24 |
79.63 |
|
RRS04 |
Rear wishbone for rose joints (pair)
£207.00 |
372.60 |
|
Air freight, imported parts
£180.00 |
324.00 |
||
Duty/bond, imported parts |
141.07 |
||
Total |
$2,003.17 |
||
Cumulative to Date | 595.75 hrs | $32,429.02 |
Sept/Oct/Nov 2003 | Labour |
Materials |
|
Labour |
|||
Parts research,
inspection, documentation. Install wiring harness, instruments,
switches, lamps, wiper motor, etc. |
28.0 |
||
Pack and ship FWE engine and ZF transmission to Bill Hutton | |||
Parts |
|||
0-K0405 |
Knock-off, left side, no
lettering (2 pcs) |
$60.00 |
|
0-K0406 |
Knock-off, right side, no
lettering (2 pcs) |
60.00 |
|
AR calipers, reporduction (pair) |
1100.00 |
||
BT09 |
AR pads, E337 material (set) |
110.00 |
|
Brake disc, font (2 pcs) |
200.00 |
||
RRS02 |
Rear lower spring abutment
threaded tube (2 pcs) |
50.00 |
|
Tachometer loop core |
5.00 |
||
Generator indicator socket |
3.00 |
||
156-020 |
Headlamp bezel clip |
16.30 |
|
Electrical terminals |
1.00 |
||
Gasteners |
5.00 |
||
Total |
28.0 |
$1,610.30 |
|
Cumulative to Date | 623.75 hrs | $36,039.32 |
December 2003 | Labour |
Materials |
|
Parts |
|||
RT22a |
Outder drive shaft splined hub
(left) £315.16 |
$567.29 |
|
B01 |
Plate, caliper mounting, alloy
(pair) £182.50 |
328.50 |
|
Air freight, imported parts
£67.10 |
120.78 |
||
Total |
$1,016.57 |
||
Cumulative to Date | 623.75 hrs | $37,055.89 |
January to April 2004 |
Labour |
Materials |
|
Labour |
|||
Parts
research/orders/shipping, research/plan roll cage and fuel safe, modify
steering arms for correct geometry |
15.0 |
||
Contracted Services |
|||
Chrome plating:
heater grille, window frame corners, door buttons, wiper stud bezels |
$475.00 |
||
Shipping and
insurance: starter
and generator to Hutton Motor Engineering |
21.00 |
||
Parts |
|||
Dual circuit brake master cylinder |
$275.00 |
||
Total |
15.0 |
$771.00 |
|
Cumulative to Date | 638.75 hrs | $37,826.89 |
May to August 2004 |
Labour |
Materials |
|
Labour |
|||
Differential
disassemble/clean/inspect, suspension disassemble/clean/bead
blast/inspect, pedal assembly clean/blast/inspect/paint/install, door
window frames assemble & replace broken quarterlight catch pivot,
lift-out windows assemble surrounds on new polycarbonate, door buttons
assemble & install |
24.0 |
||
Parts research,
final drive tail
assembly, steering rack disassembly/clean/inspect/shim/assemble/paint,
prep parts for crack inspection, roof gutters clean/straighten/polish,
install, front bumper parts straighten |
34.0 |
||
Door window frames
install, door latches assemble, front hubs disassemble/clean/inspect,
remove strut tube from damaged hub carrier, remove spacer collars from
strut tubes and clean threads, bead blast suspension parts, rear brake
calipers disassemble/clean/inspect/paint/assemble, straighten steering
rack mounts in body, install seats and spare wheels to study seat and
roll bar/cage design, research FIA regulations |
28.0 |
||
Contracted Services |
|||
Chrome plating:
window frame rear brackets |
$325.00 |
||
Machine new rear hub carrier to fit
strut tube bottom |
135.00 |
||
Parts |
|||
Catch pivot,
quarterlight |
$20.00 |
||
ATA7238 |
Bearing, pinion
rear |
63.80 |
|
RS01 |
Casting rear hub
carrier plus
freight & duty |
803.00 |
|
Spindle, front
hub, billet
chrome/moly (2 pcs) |
120.00 |
||
Bearing, front hub
inner (2 pcs) |
30.00 |
||
Bearing, front hub
outer (2 pcs) |
60.00 |
||
Glass setting tape |
6.00 |
||
Fasteners |
13.00 |
||
Total |
86.0 |
$1,575.80 |
|
Cumulative to Date | 724.74 hrs | $39,402.69 |
Sept/Oct 2004 |
Labour |
Materials |
|
Labour |
|||
Research FIA
regulations, identify and order AN fasteners needed, prep and paint
suspension parts, assemble and install front
suspension/steering/brakes, assemble/install door latches and window
frame supports, fabricate inside door handle bezels, repair door latch
strikers, install hinge covers and lamp switches, install horns &
relay, shrink rear strut tube into new hub carrier, assemble half
shafts and rear hubs/bearings/struts, trial assemble rear trailing
arms/rose joints/cradles, install hand brake handle/cable &
throttle pedal, trial assemble rear damplers in strut tubes, send
dampers for dyno test, research diff parts mismatch, paint body black
in halfshaft area, plan fireout system, assemble/install steering
column, fabricate and install new brake lines, etc. |
89.5 |
||
Contracted Services |
|||
Cadmium plating,
rear trailing arms |
$150.00 |
||
Further machining
of rear hub
carrier to accept strut tube |
80.00 |
||
Machine out damage
to bearing
and seal seats in diff rear cover and front hubs |
125.00 |
||
Inspect original
suspension
& steering components for cracks (magnetic particle on ferrous, dye
penetrant on aluminum), all OK |
300.00 |
||
Parts |
|||
220-0300 |
U-joint, steer col
upper, needle
roller |
$18.40 |
|
Buddenbaum |
U-joint, steer col
lower, needle
roller conversion |
150.00 |
|
Brake bundy
tubing, 3/16" (13 ft) |
7.50 |
||
Brake flare nuts
(6 pcs) |
7.50 |
||
Brake master
cylinder pushrod,
adjustable |
12.00 |
||
36C6004 |
Wishbone bush (6
pcs) |
72.00 |
|
Metalastic bush, antiroll bar to top
link (4 pcs) |
20.00 |
||
Fasteners, AN
aircraft spec |
61.00 |
||
Fasteners, other |
10.50 |
||
Total |
89.5 |
$1,013.90 |
|
Cumulative to Date | 814.25 hrs | $40,416.59 |
November 2004 | Labour |
Materials |
|
Labour |
|||
Replacement diff
case clean & trial assemble diff, front springs/dampers assemble
and install, steering wheel install, door seals install, lift-out
windows and seals install, boot seal install, adjust door latches,
heater unit assemble & trial fit, battery cables install,
screenwash system clean/install, research parts/fuel/fireout system,
rear strut inserts/springs assemble, fuel cell plan/design/mock
up/fabricate tank and filler system, send tank for bladder
fabrication/installation, rireout system research and order, rear
wishbone rose joint cradles modify to fit and install, driveshaft
clean/replace u-joints & yoke/send for balance, fabricate rear
brake pipes, etc. |
76.0 |
||
Contracted Services |
|||
Dyno-test front Spax and rear
Koni dampers |
$60.00 |
||
Weld fuel tank |
150.00 |
||
Ship tank to Fuel
Safe for bladder |
19.00 |
||
Parts |
|||
Diff carrier, correct offset for
Quaife LSD |
$20.00 |
||
26J0611 |
Switch, brake lamps |
16.49 |
|
Brake flare nuts, male (8 pcs) |
16.80 |
||
Brake bundy tubing, 3/16" (4 ft) |
4.00 |
||
268-060 |
U-joint, prop shaft (2 pcs) |
29.90 |
|
Rear strut bump stop (2 pcs) |
18.00 |
||
Seal, door inner, sponge rubber
arrowhead (2 m) |
50.00 |
||
Seal, door outer, soft rubber
bulb (20 ft) |
85.00 |
||
6061 |
Aluminum sheet 0.63", (20 sq ft) |
70.00 |
|
Fasteners, AN aircraft spec |
24.79 |
||
Fasteners, other |
14.00 |
||
Total |
76.0 |
$577.98 |
|
Cumulative to Date | 890.25 hrs | $40,994.57 |
December 2004 | Labour |
Materials |
|
Labour |
|||
Fit rear strut
assemblies to car, plan harness mounts, paint propshaft, research
fireout system |
3.0 |
||
Contracted Services |
|||
Propshaft reweld yokes in
alignment, balance |
$98.00 |
||
Machine rear
spring top caps to fit Lotocone mounts |
40.00 |
||
Parts |
|||
Fireout system, SPA Technique
Fire Fighter AFFF (3.375 ltr) |
$382.60 |
||
476087N |
Electric fuel pump, Facet |
89.95 |
|
12-804 |
Fuel pressure regulator, Holley |
34.95 |
|
ERL981666 |
Fittings, fuel plumbing (2 pcs) |
10.56 |
|
Top plate, fuel safe |
79.96 |
||
Sender, fuel level, fuel safe |
139.00 |
||
Total |
3.0 |
$875.02 |
|
Cumulative to Date | 893.25 hrs | $41,869.59 |
January 2005 | Labour |
Materials |
|
Labour |
|||
Assemble final
drive/case/brakes/output shafts/bearings/seals, install assembly in
body, install rotors and connect drive shafts, fab and install
breather, receive and inspect fuel cell |
19.0 |
||
Contracted Services |
|||
Set up crown wheel & pinion |
$600.00 |
||
Fabricate/install
Fuel Safe Procell bladder & foam in supplied tank |
900.00 |
||
Parts |
|||
Shim, differential bearing (4
pcs) |
$6.00 |
||
Bleed screw, short |
2.25 |
||
Gear oil, Castrol Hypoy 80w90 (0.8 qt) |
3.00 |
||
Fasteners |
19.75 |
||
Total |
19.0 |
$1,531.00 |
|
Cumulative to Date | 912.25 hrs | $43,400.59 |
February 2005 |
Hours |
Cost |
|
Labour |
|||
Bill Hutton
recieved engine and gearbox completely disassembled in six boxes;
inventoried and advised customer; cleaned, inspected, tested and
replaced parts as required or advised by customer; mock up work to
match supplied pistons to climax cylinder head; hand machining
combustion chamber to match JE pistons; final assembly and testing of
engine for 150 miles and removal and retorque of cylinder head and
readjustment of valves. Gearbox disassmbled, rebuilt, powder
coated, re-assembled and tested multiple times in and out of test car |
80.0 |
||
Contracted Services |
|||
Cylinder head
milled 0.040" |
$70.00 |
||
Polish cam cover |
75.00 |
||
Convert inlet
valve seats to
45° from O.E. 30° for 7mm G&S valves; unshroud valves with
combustion chanber machining; Grind exhaust valve seats with 0.060" seal |
385.00 |
||
Hone cylinder
block for sleeve
fit; bore and hone sleeves to +0.030"; grind block and sleeve deck to
achieve preload on sleeves |
485.00 |
||
Balance
crankshaft, flywheel,
and clutch |
125.00 |
||
Lighten flywheel
from 19 lbs. to
14 lbs.; resurface flywheel |
75.00 |
||
Black powder coat
engine mount
supplied by customer |
35.00 |
||
Powder coat
gearbox bell housing
to prevent magnesium corrosion |
95.00 |
||
Parts |
|||
FW
1228 |
Gasket set,
complete |
$100.00 |
|
Cometic |
Head gasket |
75.00 |
|
SIL
412 35037A |
Seal, rear
crankshaft |
20.00 |
|
Stimson |
Seal, valve stem,
inlet (4 pcs) |
10.00 |
|
FW
4032 |
Cylinder head b/c
Stimson 7mm
ported |
2250.00 |
|
FW
1156/U |
Studs, carrier -
cover, dist.
side (3 pcs) |
22.50 |
|
FW
1557/U |
Studs, carrier -
cover, manifold
side (3 pcs |
22.50 |
|
FW
3022 |
Camshaft cover w/
Godiva emblem |
125.00 |
|
FWC
3052 |
Camshaft carrier -
CES aluminum
5 bearing |
1800.00 |
|
91034 |
Camshaft m/c duel
pattern |
750.00 |
|
CF 153B |
Teppets Arrow short pad |
280.00 |
|
FW 1009 |
Shims, valve adjusting (8 pcs) |
exchange |
|
FW
1013 |
Valves, inlet
G&S
+0.060" (4 pcs) |
160.00 |
|
FW
1021 |
Valves, exhaust
G&S 7mm (4
pcs) |
160.00 |
|
Stimson |
Valve guides,
inlet 7mm (4 pcs) |
40.00 |
|
Stimson |
Valve guide,
exhaust 7mm (4 pcs) |
40.00 |
|
Stimson |
Valve springs,
inner (8 pcs) |
80.00 |
|
Stimson |
Valve springs,
outer (8 pcs) |
80.00 |
|
Stimson |
Spring retainers,
7mm (8 pcs) |
140.00 |
|
FW1204 |
Valve keepers, 7mm
(16 pcs) |
48.00 |
|
FW
1041/U ARP |
Cylinder head
studs (16 pcs) |
200.00 |
|
FW
1190/U |
Cylinder head
locating studs (2
pcs) |
25.00 |
|
FWA
RODI |
Crankshaft,
phantom main w/
7/16" bolts |
1900.00 |
|
BH070504 |
Connecting rods,
Arrow Special
with 19mm pinbush to fit supplied pistons (4 pcs) |
1400.00 |
|
1137 |
Flywheel starter
ring gear, 113
teeth |
175.00 |
|
FW
2015 I WIS |
Cam drive chain |
80.00 |
|
A40 |
Water
pump/generator drive belt |
10.00 |
|
FW1020 |
Thrush washers,
crankshaft (2
pcs) |
40.00 |
|
FW
1017 |
Jackshaft bushings
(2 pcs) |
40.00 |
|
FW1229
LS |
Crankshaft seal
retainer w/
rivets |
150.00 |
|
190-080
Delphi |
Clutch pressure
plate |
95.00 |
|
CP5352-1
AP |
Clutch disc, 8
1/2" diameter
competition |
135.00 |
|
GR
13107 |
Throw out bearing |
30.00 |
|
S224/4 |
Draing plug and
washer |
15.00 |
|
FW
3023/1 |
Splash tray |
95.00 |
|
FW
1232 |
Banjo bolt and
washer for feed
pipe, upper |
20.00 |
|
FW
3032 |
Oil pump,
Crosthwaite and
Gardiner |
1000.00 |
|
FW
1787 |
Oil filter adaptor
plate for
remote filter |
100.00 |
|
Enots |
Oil filler snap cap |
75.00 |
|
FW
1042/63 |
Water pump rebuild
kit |
100.00 |
|
FW
1056-1 |
Aluminum cooling
system pulley
to replace cast iron pully previously welded |
150.00 |
|
N3C |
Spark plugs (4 pcs) |
10.00 |
|
CQB
204 |
Spark plug wires
w/ends |
25.00 |
|
41843 |
Distributor, Lucas
competition |
185.00 |
|
Generator bracket
kit |
85.00 |
||
S3512 |
Starter (Lucas
rebuilt) |
85.00 |
|
HME
Weber |
Manifold, matched
to head and
carbs |
475.00 |
|
Miscellaneous
engine hardware |
645.00 |
||
Custom machined
tailshaft
bushing, front and rear seals and shifter rod seals for ZF gearbox |
228.00 |
||
New ZF
"unobtainable"
synchronizers (4 pcs) |
600.00 |
||
Total |
80.0 |
$15,721.00 |
|
Cumulative to Date | 992.25 hrs | $59,121.59 |
March 2005 | Labour |
Materials |
|
Labour |
|||
Metal finish front
bumpers - remove more dents and scratchs |
11.5 |
||
Fuel cell install
including fabricate straps, fuel pump install including fabricate mount |
9.0 |
||
Parts |
|||
Front bumper eyebrows, exchange |
$150.00 |
||
Rubber sheet, metal sheet |
5.00 |
||
Fasteners |
10.90 |
||
Total |
20.5 |
$165.90 |
|
Cumulative to Date | 1012.75 hrs | $59,287.49 |
April 2005 | Labour |
Materials |
|
Labour |
|||
Metal finish rear bumper -
remove bends, dents, waves |
15.0 |
||
Rear window trial
fit/trim to fit/install, fuel plumbing fab/install including vent and
filler, plan seat harness mounts |
21.5 |
||
Parts |
|||
Rollover valve, fuel vent |
$35.65 |
||
Fittings, fuel pump plumbing |
48.50 |
||
-6 stainless braided fuel hose |
6.00 |
||
641-4002 |
Steel tubing 5/16" (13.5 ft) |
17.00 |
|
Rubber fuel hose 1/4" (1.5 ft) |
1.00 |
||
Stainless 2.25" tube mandrel bend |
27.00 |
||
Fasteners |
1.50 |
||
Total |
36.5 |
$136.65 |
|
Cumulative to Date | 1049.25 hrs | $59,424.14 |
May to July 2005 | Labour |
Materials |
|
Labour |
|||
Engine &
gearbox unpack and inspect, fabricate gearbox breather, clean/paint
gearbox, assemble eingine/bellhousing/gearbox, temporarily install
engine/gearbox in car, trial fit intakes/carbs and begin correction of
mismatched intakes |
13.75 |
||
Contracted Services |
|||
Freight, engine
and gearbox from Hutton Motor Engineering |
$226.90 |
||
Parts |
|||
450 |
48-spoke wire
wheels, Dayton 15
x 4", custom silver with heavy-duty spokes (6 pcs) |
$1470.00 |
|
Paint, gearbox |
2.50 |
||
Fasteners |
0.75 |
||
Total |
13.75 |
$1,700.15 |
|
Cumulative to Date | 1063.0 hrs | $61,124.29 |
August 2005 |
Labour |
Materials |
|
Labour |
|||
Intake manifolds
re-locate carb studs for alignment (make pattern, weld incorrect holes,
machine correct holes, helicoil), oil/carbs/throttle/intake/cooling
etc. parts research/order & assembly, mock-up for racing component
location and hose/cable routing (fuel, fireout, catch bottles, etc.) |
35.0 |
||
Parts |
|||
051Y6179 |
Remote oil filter assembly, 5 in. |
$64.97 |
|
051Y6000 |
Paper element, oil filter (3 pcs) |
14.85 |
|
007M7105 |
Coil, Lucas Sport 12v |
32.98 |
|
Starter relay, original
pushbutton type |
32.95 |
||
Fasteners, washers, sealants, grommets |
10.95 |
||
Total |
35.0 |
$156.70 |
|
Cumulative to Date | 1098.0 hrs | $61,280.99 |
September 2005 | Labour |
Materials |
|
Labour |
|||
Lay out fireout
trigger/batter switch/oil temp gauge locations, fabricate & install
oil T gauge bracket and wiring/sensor, extend choke cable for Webers,
trim trans access hold, design & fab driver seat anchor, adapt
passenger seat rails and install, fireout bottle reinforce cradle and
install, fireout plumbing/nozzles install, fab adaptor for cooling fan
to original bracket & install, front tow eye design and begin
fabrication, new wheels unpack/inspect, tyres research |
29.5 |
||
Parts |
|||
SPA00393 |
Cooling fan assembly, 7.5 in. |
$58.29 |
|
RPW28606 |
Battery cutoff switch |
43.99 |
|
BT2240-00C |
Smiths Classic electric temp
gauge, centigrade |
76.99 |
|
50N6136 |
Temp sensor |
15.95 |
|
79N6027 |
Voltage stabilizer, temp gauge |
26.39 |
|
Knob/pad, screenwash pump |
3.00 |
||
Fasteners |
5.28 |
||
Wiring supplies |
3.90 |
||
Grommets |
7.75 |
||
Steel sheet, tube |
1.75 |
||
Total |
29.5 |
$243.29 |
|
Cumulative to Date | 1127.5 hrs | $61,524.28 |
October 2005 |
Labour |
Materials |
|
Labour |
|||
Design &
fabricate tow eyes front and rear, shifter boot retainer and propshaft
access cover |
8.0 |
||
Contracted Services |
|||
Mount and balance
tires/tubes/wheels (6 sets) |
$225.00 |
||
Parts |
|||
Michelin XAS FF 155HR15 tires (6
pcs) |
$1125.00 |
||
Total |
8.0 |
$1,350.00 |
|
Cumulative to Date | 1135.5 hrs | $62,874.28 |
November 2005 | Labour |
Materials |
|
Labour |
|||
Rear bumper and
license lights install, research and order parts, finish fab rear tow
eye, mount front tow eye |
5.5 |
||
Contracted Services |
|||
Polish stainless
bumpers |
$350.00 |
||
Parts |
|||
Michelin 155 radial tubes (6 pcs) |
$162.00 |
||
Bumper gasket extrusion (11 ft) |
33.00 |
||
BT086 |
Spare wheel strap
£18.50 |
33.30 |
|
C35 |
Demister hose
alloy mounting
tube (to parcel shelf) £4.39 |
7.90 |
|
C08 |
Water pipe, top
(aluminium)
£14.45 |
26.01 |
|
C20 |
Thermostat housing
c/w
thermostat £66.21 |
119.18 |
|
C21 |
Radiator cap
£4.34 |
7.81 |
|
CL06 |
Clutch pipe,
flexible (RHD)
£19.52 |
35.14 |
|
EL20a |
Chrome ring
(stop/rear light)
£13.85 |
24.93 |
|
EL20b |
Red lens,
stop/rear lamp
£21.00 |
37.80 |
|
EL37 |
Wiper arm,
stainless (2 pcs)
£25.02 |
45.04 |
|
EL53c |
Heat shield,
starter £45.29 |
81.52 |
|
FW168 |
Engine mount,
rubber (2pcs)
£33.36 |
60.05 |
|
GB15 |
ZF gear knob
£32.68 |
58.82 |
|
FX003 |
2BA x 1" csk,
stainless (6 pcs)
£1.92 |
3.46 |
|
FX011 |
2BA Nylock,
stainless (6 pcs)
£6.54 |
11.72 |
|
EX05 |
Rubber mounting
for silencer (2
pcs) £9.50 |
17.10 |
|
EX04 |
Tail box silencer,
stainless (2
pcs) £189.86 |
341.75 |
|
EX02 |
Manifold fully
flowed, stainless
steel including flanges, slightly larger bore giving power and torque
improvement £323.55 |
582.39 |
|
Packing
£24.25 |
43.65 |
||
Airf freight,
imported parts
£97.00 |
174.60 |
||
Total |
5.5 |
$2,257.17 |
|
Cumulative to Date | 1141.0 hrs | $65,131.45 |
December 2005 |
Labour |
Materials |
|
Labour |
|||
Front bumpers
& gasket trial fit, unpack and inspect parts shipment, make tail
lamp lens gasket, install rear window, trial fit headers & intakes
etc., heat shields make patterns, paint and install tow eyes, boot
wiring harness extens/modify for fuel pump and level sending unit,
modify route misc wiring, check electrical loads and add inline fuse,
oil cooler & filter plumbing research/order parts, oil cooler
install, muffler/tailpipes clean welds and trial fit, alternator trial
fit, parts research & order |
21.25 |
||
Contracted Services |
|||
Duty on
merchandise from UK |
$62.44 |
||
Paint misc parts |
25.00 |
||
Parts |
|||
100211-1680 |
Alternator, Nippon Denso 40 amp |
$255.00 |
|
FC0245608 |
Hose, oil cooler, 1/2" id (8 ft) |
36.00 |
|
AQ2990-8 |
Fitting, 1/2" BSP, 90 deg. (4
pcs) |
110.00 |
|
BS29999-8 |
Crimp clamp, 1/2" hose (6 pcs) |
4.80 |
|
Fasteners |
5.10 |
||
Wiring & terminals |
8.60 |
||
In-lin fuse holder |
3.00 |
||
DP90LF |
Epoxy black (1 qt) |
11.84 |
|
DP401LF |
Epoxy hardener (1 qt) |
6.23 |
|
Total |
21.25 |
$528.01 |
|
Cumulative to Date | 1162.5 hrs | $65,659.46 |
January 2006 |
Labour |
Materials |
|
Labour |
|||
Mount and plumb oil filter and
cooler |
5.0 |
||
Design/fabricate alternator
mount, wiring |
5.5 |
||
Design/fabricate/install
throttle linkage |
9.0 |
||
Research & order parts -
safety harness, exhaust |
0.75 |
||
Radiator top & bottom remove
dents |
2.25 |
||
Exhaust being fabrication |
2.0 |
||
Spare tires &
straps fit |
1.0 |
||
Parts |
|||
361-145 |
Foot valve, screenwash reservoir |
$3.50 |
|
3231 |
Apaptor, 1/2 BSP male, oil
filter (2 pcs) |
13.40 |
|
167-31 |
Crush washer, adaptor 1/2 BSP (4
pcs) |
9.00 |
|
AQ2990-8 |
Fitting, 1/2" BSP, 90 deg (2 pcs) |
55.00 |
|
100L4600 |
Throttle cable (3 ft) |
11.10 |
|
26L4506 |
Cable trunnion |
5.27 |
|
26L4507 |
Throttle lever, master |
23.27 |
|
26L4508 |
Throttle lever, slave |
26.15 |
|
ST15018304 |
Stainless tube, 1.5 in. od (2.5
ft) |
26.88 |
|
UB1502518304 |
Stainless mandrel bend 1.5 in.
od (2 pcs) |
74.10 |
|
UB1632518304 |
Stainless mandrel bend 1.625 in.
od |
38.63 |
|
ST16318304 |
Stainless tube 1.625 in. od (3
ft) |
35.16 |
|
Fasteners |
2.70 |
||
Wiring supplies |
1.85 |
||
Total |
25.5 |
$326.01 |
|
Cumulative to Date | 1188.0 hrs | $65,985.47 |
February 2006 | Labour |
Materials |
|
Labour |
|||
Fabricate exhaust
center pipe and rear Y-pipe |
11.5 |
||
Design and
fabricate carb heat shield/throttle cable anchor/return spring |
10.0 |
||
Engine/trans out
to final install fuel line & regulator including fab bracket,
electrical kill switch fab support/install/wire, install heater and
valve |
15.0 |
||
Engine/trans prep
& final install including check fasteners, clutch slave
fill/bleed/instal, engine mounts, prop shaft etc. |
4.25 |
||
Engine bay final
assembly: cables, wiring, exhaust & heat barriers, carbs, fuel
hose, cooling, etc. |
14.25 |
||
Contracted Services |
|||
Radiator recore w/
3-row 5/8 in. dimpled tubes, including repair lower hose fitting etc. |
$238.00 |
||
Exhaust header
silver ceramic 2000 deg.F insulating coating |
125.00 |
||
Parts |
|||
DIXSTBC150 |
Stainless T-bolt
clamp, exhaust (2 pcs) |
$10.00 |
|
DIXSTBC175 |
Stainless T-bolt
clamp, exhaust |
5.00 |
|
1828 |
Aluminized heat
barrier, adhesive (2 sq ft) |
22.00 |
|
FCO23505 |
Fuel hose, 5/16-in
(2 ft) |
5.00 |
|
Hose clip, 5/16
hose (6 pcs) |
4.20 |
||
Hose fitting, fuel |
6.50 |
||
Sheet steel 18g,
(1 sq ft) |
0.50 |
||
Sheet aluminum 16g
(1 sq ft) |
1.50 |
||
Inner cable, choke |
4.00 |
||
Fasteners |
19.50 |
||
Wiring supplies |
13.85 |
||
Paints |
2.00 |
||
Fuel (1 gal) |
2.50 |
||
Total |
55.0 |
$459.55 |
|
Cumulative to Date | 1243.0 hrs | $66,445.02 |
March 2006 |
Labour |
Materials |
|
Labour |
|||
Brake hydraulics
check/fill/bleed, radiator prime/paint, lap belts install, exhaust
install |
7.25 |
||
Prepare vehicle,
photos and questions for FIA/ACCUS inspector; meet with inspector |
2.0 |
||
Contracted Services |
|||
ACCUS and FIA
document fees |
$350.00 |
||
Inspection fee,
including
expenses |
350.00 |
||
Air freight,
insurance, duty on imported parts |
135.33 |
||
Parts |
|||
Safety belt,
Willans Club 4 x 3
black, LH |
$217.27 |
||
Safety belt,
Willans Club 4 x 3
black, RH |
217.27 |
||
BT103a |
Heater outlet
duct, LH |
35.41 |
|
EX05 |
Rubber mount,
exhaust center (2
pcs) |
10.26 |
|
Photo prints for
ACCUS (5 pcs) |
5.00 |
||
Hydraulic fluid,
Castrol GT LMA
(0.5 qt) |
4.50 |
||
Primers and paint,
radiator |
5.00 |
||
Fasteners |
3.90 |
||
Total |
9.25 |
$1,333.94 |
|
Cumulative to Date | 1252.25 hrs | $67,778.96 |
April to June 2006 |
Labour |
Materials |
|
Labour |
|||
Radiator &
coolant plumbing install, catch bottles install, fill coolant, repair
heater valve |
8.75 |
||
Heat/vent plenums
fit/install in cockpit |
6.0 |
||
Fill engien &
gearbox lube, run engine, check for leaks, make adjustments, test drive |
3.5 |
||
Finish tach &
cutoff switch wiring, tighten suspension fasteners, center exhaust
moutn design/fabricate, brake union at switch replace and bleed,
external fireout and electrical cutoff triggers design/fabricate/install |
13.25 |
||
Parts |
|||
2581 |
Catch bottle, 1
litre (3 pcs) |
$36.00 |
|
Bracket, catch
bottle (2 pcs) |
30.00 |
||
28460 |
Coolant hose, 1/2"
90 deg |
7.50 |
|
Coolant host, 1/2"
(2 ft) |
5.00 |
||
Coolant hose, 1
1/2" (0.2 ft) |
0.85 |
||
Coolant hose, 1
1/4" (0.2 ft) |
0.85 |
||
Coolant hose, 1
3/8" (1 ft) |
4.35 |
||
C2475 |
Gasket, otter
switch |
1.49 |
|
0 |
Hose clamp,
Jubilee (10 pcs) |
20.00 |
|
1X |
Hose clamp,
Jubilee (10 pcs) |
20.00 |
|
Defrost duct, 1
1/2" (1 ft) |
1.00 |
||
Brake pipe union,
3-way |
12.00 |
||
386-020 |
Knockoff hammer, 1
lb. zinc |
26.95 |
|
Engine oil 30w
Valvoline Racing VR-1 (5 qt) |
20.00 |
||
Gear oil, 85w 90
Valvoline (1 qt) |
5.00 |
||
Fuel, 92 octane (1
gal) |
3.40 |
||
Antifreeze,
Prestone Long-life (1 gal) |
15.00 |
||
Foam seal material |
5.00 |
||
Fasteners &
terminals |
11.80 |
||
Total |
31.5 |
$226.19 |
|
Cumulative to Date | 1283.75 hrs | $68,005.15 |
July/August 2006 |
Labour |
Materials |
|
Labour |
|||
Test drive, look
for problems. Monitor engine bay temperature, install intake duct
around radiator, tem lower. Wrap headers, temp lower. Fab & install
heat shield on passenger footwell, seal holes |
15.75 |
||
Check ignition
timing, scope, dwell, compression |
1.0 |
||
Oil pressure gauge
erratic: remove/install. Speedo calibrate, remove/install. Otter switch
replace. Secure steering wheel, install badge. Design alt mount and
shoulder harness mount parts. Fuel cell find capacity & calibrate
gauge. |
11.0 |
||
Wipers check arc
& park, door mirror install, battery research, battery & cover
install, paint misc parts, tidy engine bay, pack hammer |
7.75 |
||
Initial set toe
& raise rear spring perches, deliver to alignment shop & assist
alignment. Study front suspension camber & caster mode; add caster,
need shorter springs |
5.50 |
||
Contracted Services |
|||
Machine alternator
spacer tube & shoulder harness anchor nuts |
$150.00 |
||
Recalibrate
speedometer to 1700tpm, calibrate dual gauge |
195.00 |
||
Measure wheel
alignment, adjust F&R toe |
140.00 |
||
Parts |
|||
3620 |
Air duct, neoprene
3-in (4 ft) |
$28.00 |
|
1830 |
Header wrap, 2-in.
x 1/16-in. (20 ft) |
25.00 |
|
Ligarex strap (7
pcs) |
1.75 |
||
Decal, polarity |
3.50 |
||
C18559 |
Otter switch |
33.68 |
|
222-355 |
Mirror, Raydot
repro |
68.95 |
|
459-390 |
Battery, Westco
Absorption Glass Mat |
95.00 |
|
Race fuel (8 gal) |
56.00 |
||
560M190001 |
Spacer washer,
alternator mount |
6.06 |
|
Aluminum sheet,
0.040" (1.5 sq ft) |
7.50 |
||
2A |
Hose clamp,
Jubilee (2 pcs) |
4.00 |
|
Fasteners &
terminals |
2.65 |
||
Total |
41.0 |
$817.09 |
|
Cumulative to Date | 1324.75 hrs | $68,822.24 |
September 2006 | Labour |
Materials |
|
Labour |
|||
Adjust brake &
clutch pedals lower, adjust fuel pressure to 2.5 psi, install intake
duct screen, inspect for vibration/rattle sources and correct, tune
carbs idle, research and order shorter front springs, replace front
springs |
6.5 |
||
Adapt jack and fab
stow strap, finalize battery/box/cables, shoulder harness anchor tube
nuts finalize |
6.0 |
||
Adjust handbrake,
grease all points, check wheels and mount best 4, discover worn
propshaft bush |
3.25 |
||
Try alternate oil
pressure gauges & alternate pipes, research shipping, research
tailshaft bush, make bonnet prop block |
2.75 |
||
Contracted Services |
|||
Alignment measure,
reset front toe-in, corner weights measure |
$120.00 |
||
Parts |
|||
Front springs,
rate 150 lb/in, length 10 in (pair) |
$138.00 |
||
Jewel, turn signal indicator |
3.75 |
||
Total |
18.5 |
$261.75 |
|
Cumulative to Date | 1343.25 hrs | $69,083.99 |
October 2006 |
Odometer reading: 46,935 mi |
Labour |
Materials |
Labour |
|||
Tailshaft bush
arrange repair, remove engine/trans etc., remove housing, send for
repair, reassemble, reinstall engine/trans etc., test drive |
15.5 |
||
Replace heater fan
motor, replace screenwash pump & install check valve, install RHD
headlamps & aim |
6.75 |
||
Diagnose 75mph
vibration, add propshaft weights, test drive |
5.0 |
||
Replace oil
pressure gauge pipe to stop gauge flicker, replace brake fluid, change
engine oil and filter |
4.25 |
||
Final inspection,
cable ties, tack weld spring perches, rain test and fix leaks, pack
parts, prep for delivery |
5.0 |
||
Contracted Services |
|||
ZF transmission
tailshaft bush: make tool and extract worn bush, measure for new bush
and machine part, press bush into housing and hone to fit yoke |
$450.00 |
||
Parts |
|||
6391K456 |
Oilite bronze
bush, 1.3125 x 1.625 x 2.5 |
$11.95 |
|
13989 |
Oil seal, 35 x 52
x 10 |
5.26 |
|
556599 |
Headlamp, PL700
RHD w/H4 bulb (pair) |
278.00 |
|
Motor, heater fan |
35.00 |
||
040.036 |
Screenwash pump,
manual |
17.20 |
|
730-1347 |
Check valve,
screenwash |
4.00 |
|
Nylon hose
assembly, oil pressure gauge |
15.00 |
||
Fuel, 92 octane
(4.2 gal) |
11.34 |
||
Brake fluid,
Castrol GT/LMA (0.2 qt) |
2.00 |
||
Engine oil,
Valvoline VR1 SAE30 (5 qt) |
20.00 |
||
Grease, Sta-Lube
lithium complex (16 oz) |
4.00 |
||
Fasteners |
9.50 |
||
Freight and postage |
19.75 |
||
Total |
36.5 |
$883.00 |
|
Cumulative to Date | 1379.75 hrs | $69,966.99 |
November 2006 | Labour |
Materials |
|
Contracted Services |
|||
Covered transport
to Oakland, CA via Concours Transport Systems, delivered 2 November 2006 |
$795.00 |
||
Fuel surcharge 10% |
79.50 |
||
Total |
$874.50 |
||
Cumulative to Date | 1379.75 hrs | $70,841.49 |
December 2006 | Labour |
Materials |
|
Contracted Services |
|||
Ocean
freight and handling charges from Alameda warehouse to arrival Port of
Tilbury via Codsel International Transportation on 4 December 2006 |
$1900.00 |
||
Marine insurance |
720.00 |
||
Document courier services |
62.73 |
||
Total |
$2,682.73 |
||
Cumulative to Date | 1379.75 hrs | $73,524.22 |
January 2007 | Labour |
Materials |
|
Contracted Services |
|||
UK THC, container
bond and transfer plus unload and customs clearance via CARS UK Ltd
£550.00 |
$990.00 |
||
Total |
$990.00 |
||
Cumulative to Date | 1379.75 hrs | $74,514.22 |